Friday, August 3, 2012

Lauren's Bunk Bed - Mattress Boards 2


I found some time the other night to get a bit more work done on the mattress boards.  I ripped them all to width on the tablesaw, then laid them out to see if I had enough for the bed.  All the boards came out to about 85" and I was looking for 80" so I've got a whole extra board!  

Over to the router table and I used a bullnose bit to put a little detail onto one edge of each board, on the bottom side.  Next I sanded all the boards with a random orbital sander, 80 grit and here is the result :


One more sanding session to 150, then I'll bring them upstairs to apply the finish.  I'll probably put a nail or screw into the ends of each board and then support them between a couple of 2x4s in order to finish both sides at the same time.  

I'm hoping to move her bunkbed into the house this weekend and I think I can do it.  The last thing I have to do is to put together a safety rail, but I'm waiting on that until I get the mattress in place so I can make sure the rail is high enough.  

Originally I was supposed to have the bunk bed done for Christmas, so I'm about 8 months behind.  Lauren's okay with it though, and she's very excited about her new bunk bed.

Wednesday, August 1, 2012

Lauren's Bunk Bed - Mattress Boards

After a pretty long delay, I am back working in the workshop on a regular basis.  The cold weather always puts a damper on my workshop time and I never really recovered my enthusiasm after the weather warmed up again.

The few times I did get into the workshop were spent productively on Lauren's Bunk Bed.  I am happy to say it is almost complete and it should be finished and installed in her room this weekend.  All the major parts are upstairs in the workshop in the 'finishing' room.  The bunk bed 'top' will be finished the same as her bottom bed, Watco Natural Danish Oil.  This is my favourite finishing method, wipe on with a rag, follow up with a second coat 30 minutes later, then wipe off the excess.  Let it dry and it's done.  Add a coat of poly if you want extra protection (not needed on this bed).

Downstairs in the workshop I need to cut the mattress boards and the safety rail.  First the mattress boards.  Since the mattress boards are mostly hidden under the mattress, they'll be poplar.  I dug through my wood pile to find all the poplar.   My quick measurement shows that I should have enough - barely.


On the right are 3 more boards of curly maple that I made her bottom bed from.  I forgot I had those and they'll come in handy for the safety rails.  The boards on the left are all the poplar I had left and should just be enough to cover the frame.

My favourite way to plane lots of wood is to open up the garage door and let the shavings fly.  Once planing is complete, I shovel the shavings into a garbage bin and put it to the curb for the compost truck to pick up.  I find that the 1hp dust collector I have frequently clogs with the planer shavings so this way is much less hassle - I'm sure the neighbours love it as well.


Here is the pile of mattress boards after planing.  I chopped them to size before planing to make them easier to handle.  I'll clean up the edges on the tablesaw, use the router table to put a bevel on the bottom edge and then a bit of sanding before moving them upstairs for a coat of finish.